CAPACITY
FEED SIZE
The Circular Vibrating Screen is a high-efficiency, multi-deck vibrating classification machine that uses a circular vibration trajectory generated by an eccentric shaft exciter to stratify and separate bulk materials into specified size fractions through tensioned screen panels. As the most widely adopted screening solution in aggregate production, mineral processing, and coal preparation, it serves as the critical sizing and quality-control equipment between crushing stages and in final product classification circuits.
XINGAONAI Circular Vibrating Screens are available in single-deck, double-deck, and triple-deck configurations with screen surface widths from 1.0 m to 3.0 m and lengths from 2.0 m to 8.0 m, covering processing capacities from 10 TPH to over 800 TPH. The screen box is fabricated from high-strength welded steel with reinforced side plates and cross beams, mounted on coil spring isolators to absorb dynamic loads and protect the supporting structure. The eccentric shaft exciter is precision-balanced and grease-lubricated, delivering stable circular vibration amplitude of 3–6 mm at 750–1000 RPM for consistent screening performance under continuous 24-hour operation.
Screen panels are available in woven wire, polyurethane, and rubber media to suit different material abrasiveness, moisture content, and particle shape requirements. Polyurethane and rubber panels extend service life two to four times compared to wire mesh in highly abrasive applications and significantly reduce operating noise. All screen panels use quick-tension or bolted fixing systems for fast on-site replacement without special tools.
High Screening Efficiency & Precise Size Separation
The circular vibration trajectory — generated by the precisely balanced eccentric shaft exciter — produces an elliptical-to-circular motion that effectively stratifies material by density and size across the full deck width. Combined with the optimized screen inclination angle (15–20°), this ensures fine particles rapidly migrate through the screen apertures while oversize material advances to discharge, achieving screening efficiencies of 85–97% depending on material characteristics.
Multi-Deck Design for Multiple Simultaneous Products
Double and triple-deck configurations allow a single machine to produce three or four product size fractions simultaneously from one feed stream, replacing multiple single-deck screens. This significantly reduces plant footprint, structural steelwork, and capital cost while simplifying the process layout and minimizing transfer conveyors between screening stages.
Heavy-Duty Welded Screen Box for Continuous Operation
The screen box is fabricated from high-strength structural steel with full-penetration welds on all primary stress joints, reinforced side plates, and bolted cross beams. Finite element analysis (FEA)-optimized box geometry minimizes fatigue cracking at the corners and beam connections — the most common failure point in vibrating screens — delivering service life of 5+ years between major structural repairs under continuous operation.
Versatile Screen Media Selection
Woven wire mesh, polyurethane modular panels, and rubber panels are all available and interchangeable on the same screen box. Wire mesh offers sharp size cuts and low cost for non-abrasive dry screening; polyurethane panels provide extended wear life and reduced blinding for wet or near-size screening; rubber panels minimize noise and are preferred for sticky or high-impact feed materials. Mixed-media decks (wire on upper deck, polyurethane on lower) are available for optimized performance across deck stages.
Low Noise, Low Maintenance Design
Coil spring isolators on all four support points absorb up to 95% of dynamic vibration before it reaches the supporting structure, protecting plant steelwork and reducing site noise levels. The exciter bearing housing is sealed and grease-lubricated with extended re-greasing intervals of 500–1,000 operating hours, eliminating daily lubrication tasks. Screen panel replacement requires no special tools and can be completed by two workers within two hours during scheduled maintenance.
Wet & Dry Screening Capability
The standard machine supports both dry screening and wet screening (with spray bars installed above the screen deck for water flushing of near-size and clay-coated particles). Wet screening significantly improves efficiency when processing sticky, clayey, or high-moisture materials that would otherwise blind dry wire mesh panels, extending screen media service life and improving product cleanliness for downstream beneficiation or concrete aggregate specifications.
| Model | Sieve mesh layer number | Sieve mesh surface area (㎡) | Vibration amplitude (mm) | Vibration frequency (r/min) | Motor power (kw) | Capacity (tph) |
|---|---|---|---|---|---|---|
| 2YKQ1545 | 2 | 6.75 | 5-7 | 980 | 11 | 100-200 |
| 3YKQ1545 | 3 | 6.75 | 5-7 | 980 | 15 | 100- 200 |
| 2YKQ1860 | 2 | 10.8 | 5-7 | 980 | 15 | 160-220 |
| 3YKQ1860 | 3 | 10.8 | 5-7 | 980 | 22 | 160-200 |
| 4YKQ1860 | 4 | 10.8 | 5-7 | 980 | 22 | 160-200 |
| 2YKQ2060 | 2 | 12 | 5-7 | 980 | 22 | 150-250 |
| 3YKQ2060 | 3 | 12 | 5-7 | 980 | 22 | 150-250 |
| 4YKQ2060 | 4 | 12 | 5-7 | 980 | 30 | 150-250 |
| 2YKQ2460 | 2 | 14.4 | 5-7 | 980 | 22 | 150-280 |
| 3YKQ2460 | 3 | 14.4 | 5-7 | 980 | 30 | 150-280 |
| 4YKQ2460 | 4 | 14.4 | 5-7 | 980 | 37 | 150-280 |
| 2YKQ2470 | 2 | 16.8 | 5-7 | 980 | 22 | 240-300 |
| 3YKQ2470 | 3 | 16.8 | 5-7 | 980 | 37 | 240-300 |
| 4YKQ2470 | 4 | 16.8 | 5-7 | 980 | 37 | 240-300 |
| 2YKQ3080 | 2 | 21 | 5-7 | 980 | 30 | 400-500 |
| 3YKQ3080 | 3 | 21 | 5-7 | 980 | 37 | 400-500 |
| 4YKQ3080 | 4 | 21 | 5-7 | 980 | 55 | 400-500 |
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