Stone Crusher

Spring Cone Crusher

CAPACITY

5-1000t/h

FEED SIZE

≤300mm
Application areas:The Spring Cone Crusher is not only suitable for secondary and tertiary crushing operations in quarrying, open-pit mining, and aggregate production, but also widely used in fixed processing facilities such as mineral processing plants, metallurgical opera
Applicable materials:Granite, basalt, river pebbles, iron ore, copper ore, gold ore, limestone, quartz, diabase, and other hard to medium-hard materials requiring secondary or tertiary size reduction (compressive strength ≤300 MPa, feed size up to 300 mm).

Product Overview

The Spring Cone Crusher is a high-performance secondary and tertiary crushing machine that reduces hard rock and ore by squeezing and shearing material between a gyrating mantle and a stationary concave bowl liner. The spring overload protection system — the defining feature of this crusher type — allows uncrushable tramp iron and other foreign objects to pass safely through the crushing chamber by momentarily forcing the bowl assembly upward against the spring resistance, preventing catastrophic mechanical failure and protecting the drive system without requiring operator intervention.


XINGAONAI Spring Cone Crushers are available in cylinder spring and multi-spring configurations with feed opening sizes from 35 mm to 300 mm and processing capacities from 12 TPH to 700 TPH. The main shaft is supported on a large-diameter spherical plain bearing at the bottom and guided by a bronze bushing at the top, delivering stable eccentric gyration under heavy load. The crushing chamber is available in standard, medium, fine, and extra-fine configurations by adjusting the mantle and concave profile, allowing the same machine to produce a wide range of output gradations from coarse secondary aggregate to fine tertiary product suitable for downstream ball milling or concrete aggregate specifications.


The discharge setting is adjusted by rotating the adjusting ring relative to the support frame, compressing or releasing the spring assembly to raise or lower the bowl liner and change the closed-side setting (CSS). Lubrication is provided by a forced circulation thin-oil lubrication system with oil cooler, oil filter, and oil temperature monitoring, ensuring reliable bearing and eccentric bushing protection under continuous operation.

Key Advantages

Reliable Spring Overload Protection

The multi-spring or cylinder spring assembly surrounding the support frame provides automatic overload protection when uncrushable material such as tramp iron enters the crushing chamber. The bowl assembly lifts against the spring force, allowing the foreign object to pass through, then immediately returns to the set crushing position — protecting the eccentric shaft, mantle, concave, and drive system from catastrophic damage without any manual reset or production shutdown.

Versatile Chamber Configuration for Multiple Products

By selecting different mantle and concave liner profiles — coarse, standard, medium, fine, or extra-fine — the same Spring Cone Crusher base machine can be optimized for secondary crushing (producing 20–50 mm aggregate) or tertiary crushing (producing 5–20 mm aggregate or sand-making feed), eliminating the need for separate machine models for different crushing stages and reducing spare parts inventory complexity.

High Reduction Ratio, Excellent Particle Shape

The optimized eccentric throw and crushing chamber geometry deliver a reduction ratio of 4:1 to 6:1 per pass, producing a well-shaped, cubical product with low elongated and flaky particle content. This makes the Spring Cone Crusher the preferred secondary and tertiary crushing solution for concrete aggregate production, asphalt surface course aggregate, and railway ballast applications where particle shape specifications are strict.

Robust Heavy-Duty Construction for Continuous Operation

The main frame and upper frame are cast from high-strength alloy steel in one piece, eliminating the structural weak points associated with fabricated welded frames. The eccentric bushing, main shaft bushing, and bowl liner backing are all replaceable without replacing the main frame or shaft, minimizing major overhaul costs and maximizing machine availability over its service life.

Forced Circulation Thin-Oil Lubrication System

The dedicated forced-circulation lubrication unit continuously circulates filtered, temperature-controlled oil to the eccentric bushing, main shaft spherical bearing, bevel gear set, and countershaft bearings. Oil temperature, pressure, and flow are continuously monitored, with automatic shutdown triggered if any parameter exceeds safe limits — preventing bearing failures caused by lubrication interruption, contamination, or overheating.

Simple Discharge Setting Adjustment

The closed-side setting (CSS) is adjusted by rotating the threaded adjusting ring, which raises or lowers the bowl liner to increase or decrease the discharge gap, directly controlling the output product size. This adjustment can be performed during operation without stopping the crusher, allowing operators to compensate for liner wear and maintain consistent product gradation throughout the full liner service life without production downtime.

Working Principle

Working Principle of Spring Cone Crusher
Feed material enters the Spring Cone Crusher through the top opening and falls into the annular crushing chamber formed between the gyrating mantle — mounted on the eccentric-driven main shaft — and the stationary concave bowl liner fixed in the upper frame; as the eccentric rotates, the mantle gyrates in a circular path, alternately approaching and receding from the concave surface, compressing and shearing material between the two wear surfaces on the closing side while crushed product falls through the discharge gap on the opening side under gravity; material is progressively reduced in size as it descends through the narrowing crushing chamber until particles are small enough to pass through the closed-side setting at the bottom of the chamber and discharge onto the product conveyor below, while the spring overload protection system automatically lifts the bowl assembly to pass any uncrushable tramp iron through the chamber without damaging the machine, and the forced-circulation thin-oil lubrication system continuously protects all bearing and bushing surfaces throughout operation.

Technical Parameters

Model

Breaking cone diameter

(mm)

Discharge port adjustment range

(mm)

Maximum feed size

(mm)

Capacity

(tph)

Motor power

(kw)

Weight

(t)

Dimensions

(mm)

PYB-60060012-256515-25305.51740*1225*1940
PYD-6006003-13365-23305.51740*1225*1940
PYB-90090015-5011550-905510.181990*1640*2380
PYZ-9009005-206020-655510.191990*1640*2380
PYD-9009003-134015-505510.271990*1640*2380
PYB-1200120020-50145110-20011024.72805*2300*2980
PYZ-1200
12008-26100
50-150110252805*2300*2980
PYD-120012003-15
5018-105
11025.62805*2300*2980
PYB-1750175025-60215280-480155-16050.63610*2950*4185
PYZ-1750175010-30185115-320155-160513610*2950*4185
PYD-175017505-158575-230155-16050.53610*2950*4185
PYB-2200220030-60300590-1000260-280844790*3430*5080
PYZ-22002200
10-30235200-580260-280854790*3430*5080
PYD-220022005-16110120-370260-280854790*3430*4852

 

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Frequently Asked Questions

The spring assembly surrounds the lower frame and applies downward pressure on the adjustment ring. If tramp iron or oversize material enters the chamber, the springs compress and allow the ring to lift, releasing the obstruction. This protects internal components from damage.

Standard cone crushers have a larger feed opening and are used for medium or secondary crushing, while short-head cone crushers have a smaller feed opening and finer discharge, making them better suited for tertiary or fine crushing stages.

Yes. Spring cone crushers use a classic design with standardized components. Xingaonai stocks all critical wear parts (mantle, bowl liner, springs, eccentric bushing) and can ship globally within 3–7 business days.

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